When it comes to DIY installs that strike the balance between form and function, 4DIYers nails it again. In his latest video, he walks through the clean and clever installation of a Westin HD Headache Rack on a RAM pickup – and shares some smart tricks along the way to help others get it done right the first time.
“This is a great way to protect your rear window from damage – especially if you work in construction.“
-4DIYers
Westin HD Headache Rack Install Tips
Drill Prep: He tapes the bed rail where the rack mounts before drilling – simple but genius for clean holes and paint protection. He touches up the holes with some black paint to help protect the bare metal.
Tonneau Cover Compatibility: The rack’s a tight fit with his existing tonneau cover. He trims some foam to make everything sit properly – and it works like a charm.
Loosen and Retighten: He attaches the mounting brackets to the rack and installs the unit as a whole – then loosens the bolts to allow the rack to settle – followed by re-tightening everything.
Bolt Hole Access: As you mark the various areas where holes will be drilled for bolts, be certain that you can access both sides of the bolt hole without going under the truck.
Westin HD Headache Rack Features
- Protects the truck’s rear window with angled louvers provide interior shade
- 2″ round upper body tube for easy cargo adjustment
- Includes 4 welded light tabs for LED light bar or auxiliary/work lights
- Compatible with crossover tool boxes up to 70″ wide, optional mount kit available for boxes over 70″
- Mounting brackets have laser-cut Westin logo and 4-bolt support for stability
- Available in black or white powder coat finish
- Includes mounting kit and hardware
The install is straightforward, and 4DIYers gives a clear rundown – making this a solid DIY project for the weekend warrior. The Westin HD headache rack not only adds utility, but also rugged looks that match the RAM’s aggressive profile.
“I can still use the tonneau cover – and now haul gear without worrying about cab damage.”
– 4DIYers
Westin HD Headache Rack – Easy Upgrade, Big Benefits
Whether you’re hauling canoes or contractors’ gear, the Westin HD Headache Rack gives you more utility without giving up your truck bed or tonneau cover. With smart prep like taping before you drill and foam trimming for compatibility, it’s a project anyone can tackle.
Westin Automotive is a trusted leader in truck and SUV accessories, known for combining rugged durability with smart design. From grille guards to headache racks, every product is built for performance, protection, and a custom fit. Contact us if you have any questions, and shop from our large catalog of rugged aftermarket products today.
